The production and manufacturing process of tungsten probes manufactured by CTIA GROUP LTD is a complex and delicate process. This process will be introduced in detail below:
1. Raw material preparation: The first step in manufacturing a tungsten probe is to prepare raw materials. Typically, tungsten probes are made of high-purity tungsten, so the purity and quality of the tungsten need to be ensured. CTIA GROUP LTD usually uses high-purity tungsten rods or tungsten wires as raw materials.
2. Heating and forging: After preparing the raw materials, the next step is to heat and forge. The purpose of this step is to change the shape of the tungsten rod or wire into the shape of the probe. During the heating process, the plasticity of tungsten increases, making it easier to shape. During the forging process, the tungsten rod or wire is stretched and deformed to form the probe’s elongated shape.
3. Cooling and shaping: After heating and forging, the shape of the tungsten probe has been basically formed, but it still needs to be cooled and shaped. The purpose of this step is to make the tungsten probe’s shape more stable and ensure that it remains unchanged at room temperature.
4. Grinding and polishing: After cooling and shaping, the tungsten probe needs to be ground and polished. The purpose of this step is to remove defects such as burrs, uneven surfaces, and oxide layers to make the surface of the tungsten probe smoother and cleaner. At the same time, this step can also improve the sensitivity and accuracy of the tungsten probe.
5. Heat treatment: In order to further improve the performance and service life of the tungsten probe, heat treatment is required. The purpose of heat treatment is to improve the hardness and wear resistance of the tungsten probe by changing its internal structure. At the same time, heat treatment can also reduce the internal stress inside the material and improve its stability and reliability.
6. Quality inspection: After the above steps, the tungsten probe needs to undergo quality inspection to ensure that it meets the requirements. Quality inspection includes dimensional inspection, appearance inspection, performance test and other aspects. Only tungsten probes that meet the requirements can be considered qualified.
7. Packaging and Shipping: The last step is to pack and ship. The purpose of packaging is to protect the tungsten probe from damage during transportation while also increasing its aesthetics. Once packaged, the tungsten probe is ready to be shipped to its destination.
In general, the manufacturing process of CTIA GROUP LTD’s tungsten probes is a strict and complex process that requires multiple steps to complete. These steps include raw material preparation, heating and forging, cooling and shaping, grinding and polishing, heat treatment, quality testing, and packaging and transportation. In this process, each step requires strict quality and precision control to ensure that the performance and quality of the final product meet the requirements.
In addition, in order to continuously improve product quality and production efficiency, CTIA GROUP LTD will continue to update and improve production equipment and processes, and strengthen technology research and development and innovation investment to meet the demand for tungsten probes in different fields.
To sum up, the manufacturing process of CTIA GROUP LTD’s tungsten probes is a complex and delicate process that requires multiple steps to complete. Each step requires strict quality and precision control to ensure the performance and quality of the final product meet requirements.
More details of tungsten needles, please visit website: http://tungsten.com.cn/tungsten-needles-and-pins.html
Please contact CHINATUNGSTEN for inquiry and order of tungsten needles:
Email: sales@chinatungsten.com
Tel.: +86 592 5129595
