Tungsten alloy weight ball is a spherical product made of tungsten alloy material, mainly used for weight and balance. Because tungsten alloy has the characteristics of high density, high strength, high temperature resistance and corrosion resistance, tungsten alloy weight balls have been widely used in many fields.
- Manufacturing of tungsten alloy weight balls
The manufacturing process of tungsten alloy weight balls mainly includes raw material preparation, mixing, pressing, sintering and post-processing.
- Raw material preparation: The raw materials of tungsten alloy weight balls include tungsten powder, rhenium powder, copper powder and other metal powders. These powders require careful preparation and processing to ensure the uniformity and stability of their composition and organizational structure.
- Mixing: Mixing the prepared metal powders such as tungsten powder, rhenium powder and copper powder evenly according to a certain proportion is an important step in manufacturing tungsten alloy weight balls. During the mixing process, the particle size and distribution of the powder need to be strictly controlled to ensure the uniformity and stability of the mixing.
- Press molding: Put the mixed tungsten alloy powder into a mold for press molding to form a green body with a certain shape and size. The pressure and temperature need to be controlled during the pressing process to ensure the density of the green body and the stability of the tissue structure.
- Sintering: The pressed green body is sintered at high temperature to melt and solidify the tungsten alloy powder at high temperature. Temperature and time need to be controlled during the sintering process to ensure the stability of the grain structure and mechanical properties of the tungsten alloy weight ball.
- Post-processing: The sintered tungsten alloy weight ball needs to be post-processed, including heat treatment, surface treatment and processing. Heat treatment can eliminate internal stress and improve the hardness and wear resistance of tungsten alloy weight balls; surface treatment can enhance the corrosion resistance and aesthetics of tungsten alloy weight balls; the processing link can carry out finishing and surface treatment on tungsten alloy weight balls processing to meet the needs of different areas.
- Characteristics and applications of tungsten alloy weight balls
- High density: Tungsten alloy weight balls have the characteristics of high density. Their density is usually between 16.5-19.0g/cm³, which is much higher than ordinary steel materials. The high density makes the tungsten alloy weight ball have excellent features such as light weight and small size, and is suitable for occasions that require high-precision counterweights.
- High strength: Tungsten alloy weight balls have high tensile strength and compressive strength and can withstand large pressure and tensile forces. Its high strength makes the tungsten alloy weight ball less likely to deform when subjected to gravity and impact, maintaining a stable weight effect.
- High temperature resistance: Tungsten alloy weight balls have good high temperature performance and can maintain stable performance in high temperature environments. In high-temperature environments, the mechanical properties and density of tungsten alloy weight balls will not change significantly, making them suitable for various application scenarios in high-temperature environments.
- Corrosion resistance: Tungsten alloy weight balls have good corrosion resistance and can resist the erosion of chemicals such as acids, alkalis, and salts. In corrosive environments, tungsten alloy weight balls can maintain their performance and stability for a long time and are suitable for chemical industry, marine and other fields.
- Electromagnetic properties: Tungsten alloy weight balls have good electromagnetic properties and can absorb and shield electromagnetic waves. In electronic equipment and electromagnetic wave sensitive equipment, tungsten alloy weight balls can play the role of electromagnetic shielding and improve the stability and reliability of the equipment.
- Nuclear radiation protection: Because tungsten alloy weight balls have the characteristics of high density and high atomic number, they can absorb and scatter radioactive radiation. In the nuclear industry, tungsten alloy weight balls can be used to manufacture radiation shielding parts to protect the safety of workers and equipment.
- Customization: Tungsten alloy weight balls can be customized according to customer needs, including customization of ball diameter, weight, accuracy, etc. Customized tungsten alloy weight balls can better meet customers’ special needs and improve product applicability and competitiveness.
- Advantages of tungsten alloy weight balls
- High specific gravity: Tungsten alloy weight balls have a high specific gravity, which can provide greater mass, thereby generating greater gravity, which is beneficial to maintaining the stability and balance of the equipment.
- High tensile strength and hardness: Tungsten alloy weight ball has high tensile strength and hardness, which means it can withstand large pressure and tensile force and is not easy to deform.
- High temperature resistance and corrosion resistance: Tungsten alloy weight balls have good high temperature resistance and corrosion resistance, and can maintain their performance and stability in high temperature and corrosive environments.
- Non-toxic and environmentally friendly: Tungsten alloy weight ball is an environmentally friendly material that does not produce toxic substances and is harmless to the environment and human health.
- Strong customizability: Tungsten alloy weight balls of different weights, sizes and shapes can be customized according to customer needs to meet the needs of different application scenarios.
- Good electromagnetic properties: Tungsten alloy weight balls have good electromagnetic properties and can absorb and shield electromagnetic waves, which is beneficial to improving the stability and reliability of the equipment.
- Easy to process and manufacture: Tungsten alloy weight balls are relatively easy to process and manufacture, and can be processed and manufactured through conventional machining and casting processes.
- Good storage performance: Tungsten alloy weight balls have good storage performance and are not easy to oxidize, discolor or deteriorate, and can maintain their performance and stability for a long time.
Tungsten alloy weight balls have the advantages of high specific gravity, high tensile strength and hardness, high temperature resistance and corrosion resistance, non-toxic and environmentally friendly, highly customizable, good electromagnetic properties, easy processing and manufacturing, and good storage performance, so they are widely used in It has been widely used in many fields.
- Summary and Outlook
As a product with high density, high strength, high temperature resistance and corrosion resistance, tungsten alloy weight ball has wide application prospects in energy, chemical industry, aerospace, military and other fields. With the continuous advancement of science and technology and the growing demand for applications, the research and development and application of tungsten alloy weight balls will continue to develop and improve. In the future, it is necessary to further research new tungsten alloy materials and preparation technologies to improve the performance and application range of tungsten alloy weight balls to meet the needs of different fields. At the same time, with the continuous improvement of environmental awareness, it is necessary to actively explore green and environmentally friendly preparation technologies and application fields to achieve sustainable development.
More details of tungsten alloy product, please visit website: http://tungsten-alloy.com/
Please contact CHINATUNGSTEN for inquiry and order of tungsten alloy:
Email: sales@chinatungsten.com
Tel.: 86 592 5129595
