There are many factors that affect the quality and performance of tungsten wire. In addition to the process parameters mentioned above, they also include raw material quality, heat treatment process, surface treatment process, environmental factors, etc. These factors will be analyzed and discussed in detail below.
- Raw material quality
The quality of raw materials is one of the important factors affecting the quality and performance of tungsten wire. If the raw materials contain too many impurity elements, the strength and elasticity of the tungsten wire will decrease, affecting its performance. Therefore, when selecting raw materials, it is necessary to select tungsten raw materials that meet the requirements. The purity of tungsten raw materials is usually required to be above 99.9%.
- Process parameters
Process parameters are another important factor affecting the quality and performance of tungsten wire. During the preparation process, it is necessary to strictly control the process parameters of smelting, swaging, drawing and other links, including temperature, time, speed, pressure, etc. For example, too high a smelting temperature will lead to high impurity and gas content in the tungsten wire, affecting its performance; too fast a swaging speed will cause stress concentration in the tungsten wire, making it easy to break or incomplete deformation; too much pulling force will cause the tungsten wire to be deformed. The grains of the silk are coarse, reducing its strength and elasticity. Therefore, during the preparation process, process parameters need to be reasonably selected and adjusted to ensure the quality and performance of tungsten wire.
- Heat treatment process
The heat treatment process is one of the important factors affecting the quality and performance of tungsten wire. Heat treatment can improve the microstructure and performance of tungsten wire and increase its strength and elasticity. However, if the heat treatment temperature is too high or the time is too long, the grains of the tungsten wire will become coarse, reducing its strength and elasticity. Therefore, when selecting a heat treatment process, it is necessary to reasonably control the heat treatment temperature and time to ensure the quality and performance of tungsten wire.
- Surface treatment process
The surface treatment process can improve the surface quality and performance of tungsten wire, and improve its corrosion resistance and wear resistance. Commonly used surface treatment methods include coating, plating, carburizing, etc. For example, the coating can protect the tungsten wire from corrosion and wear; the coating can enhance the corrosion resistance and wear resistance of the tungsten wire; and carburization can enhance the hardness and wear resistance of the tungsten wire. However, if the surface treatment is improper or the surface quality is poor, the performance of the tungsten wire will decrease. Therefore, when selecting a surface treatment process, it is necessary to reasonably control the surface treatment method and process parameters to ensure the quality and performance of the tungsten wire.
- Environmental factors
Environmental factors are also one of the important factors affecting the quality and performance of tungsten wire. For example, the humidity and temperature in the environment will affect the oxidation and deformation of tungsten wire; pollutants and impurities in the environment will affect the surface quality and performance of tungsten wire. Therefore, during the production process, environmental factors such as temperature, humidity, pollutants, etc. need to be strictly controlled to ensure the quality and performance of tungsten wire.
To sum up, there are many factors that affect the quality and performance of tungsten wire, including raw material quality, process parameters, heat treatment process, surface treatment process and environmental factors. During the preparation process, these factors need to be strictly controlled to ensure the quality and performance of the final product. At the same time, you also need to pay attention to safety and environmental issues and comply with relevant regulations and standards.
More details of tungsten probes, please visit website: http://tungsten.com.cn/tungsten-needles-and-pins.html
Please contact CHINATUNGSTEN for inquiry and order of tungsten needles:
Email: sales@chinatungsten.com
Tel.: +86 592 5129595
