To reduce the vibration fatigue of tungsten wire, you can start from the following aspects:
- Improve the quality of tungsten wire
Select high-quality tungsten wire:
High-quality tungsten wire usually has higher purity, better crystallinity and more uniform microstructure, which helps to improve the tungsten wire’s ability to resist vibration fatigue.
Optimize the manufacturing process of tungsten wire:
By improving the manufacturing process of tungsten wire, such as using more sophisticated wire drawing and heat treatment processes, the quality and performance of tungsten wire can be further improved.
- Stabilize current and voltage
Adjust current and voltage:
When using tungsten wire, the stability of current and voltage should be ensured. Unstable current or voltage fluctuations may cause additional vibration of tungsten wire, thereby aggravating vibration fatigue.
Use current stabilizer:
Adding a current stabilizer or voltage regulator to the circuit can effectively reduce the fluctuation of current and voltage and protect the tungsten wire from vibration fatigue.
- Control working temperature
Optimize heat dissipation design:
Tungsten wire will generate a lot of heat when working. If the heat dissipation is poor, it will cause the temperature of tungsten wire to rise, thereby aggravating vibration fatigue. Therefore, the heat dissipation design should be optimized to ensure that the tungsten wire can dissipate heat in time during operation.
Control the working temperature range:
By adjusting the working temperature range, avoiding the tungsten wire from being in an environment with too high or too low temperature for a long time, the effect of temperature on the vibration fatigue of tungsten wire can be reduced.
- Strengthen the stability of mechanical structure
Check the mechanical structure:
Regularly check whether the mechanical structure related to tungsten wire is stable, whether there are problems such as looseness or deformation. Timely detection of problems and repairs and adjustments can avoid tungsten wire vibration caused by mechanical structure problems.
Adopt shock-absorbing measures:
Adding shock-absorbing elements such as rubber pads and springs to the mechanical structure can effectively reduce the impact of vibration on the tungsten wire, thereby reducing the risk of vibration fatigue.
- Regular maintenance and inspection
Regularly check the state of the tungsten wire:
Regularly check the state of the tungsten wire, including its diameter, surface quality, mechanical properties, etc. If the tungsten wire is found to be obviously worn or deformed, it should be replaced in time.
Cleaning and maintenance:
Regularly clean the tungsten wire and the parts around it to keep its surface clean and smooth. This helps to reduce vibration and wear caused by dirt or impurities.
More details of tungsten wires, please visit website: http://tungsten.com.cn/tungsten-wires.html
Please contact CHINATUNGSTEN for inquiry and order of tungsten needles:
Email: sales@chinatungsten.com
Tel.: +86 592 5129595
