What Is Molybdenum Foil Manufactured by Powder Metallurgy?

Molybdenum foil produced by powder metallurgy is prepared by pressing high-purity molybdenum powder, sintering, and subsequent processing, offering unique properties and wide applications. The process involves compressing molybdenum powder (purity typically ≥99.95%) into billets under high pressure, sintering at 1800-2200°C to form a dense structure, and then rolling or forging into thin foil. The foil’s density nears the theoretical value (10.28 g/cm³) but may be slightly lower (10.1-10.25 g/cm³) due to residual micropores from powder metallurgy. Mechanically, it has a tensile strength of 450-600 MPa, hardness of 140-180 HV, and lower ductility (elongation 8-15%), with poor toughness at low temperatures. The sintering process yields uniform grains, providing good creep resistance at 1000-2000°C, ideal for high-temperature furnace components. Chemically, it resists dilute acids and alkalis at room temperature but forms MoO₃ in oxidizing environments above 600°C, requiring vacuum or inert gas protection. High-purity powder ensures low impurities, enhancing chemical stability compared to standard foil. Powder metallurgy enables complex shapes or large-sized foil, though surface quality is inferior, often improved by polishing or acid washing. Applications include electronics (targets), high-temperature furnaces (heating elements), and aerospace (structural parts). Advantages include process flexibility and customization; disadvantages are potential strength reduction from micropores and higher costs. Quality is verified using ultrasonic or microscopic analysis.

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