How Is Quality Controlled During the Production of Cleaned Tungsten Wire?

Quality control is implemented throughout the entire production process. The specific measures for controlling quality during the production of cleaned tungsten wire are as follows:

  • Raw Material Inspection: Analyze the purity of scheelite or tungsten powder and control impurity content (e.g., Fe, Mo < 0.01%).
  • Doping Uniformity: Ensure uniform distribution of dopants through chemical analysis.
  • Blank Inspection: Check the density and internal defects (e.g., pores, cracks) of sintered tungsten blanks.
  • Dimensional Accuracy: Monitor tungsten wire diameter tolerance using laser diameter gauges or microscopes.
  • Surface Quality: Inspect surface smoothness and defects using roughness testers or SEM.
  • Mechanical Properties: Test tensile strength, elongation, and high-temperature creep resistance.
  • Process Parameter Monitoring: Real-time recording of temperature, drawing speed, annealing time, etc., to ensure consistency.
  • Final Inspection: Conduct batch sampling of finished products to test electrical properties (e.g., resistivity) and high-temperature stability.

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