Reducing tungsten wire breakage through process optimization can be done from the following aspects:
- Optimizing tungsten wire preparation process
Improving tungsten wire purity:
Using high-purity tungsten raw materials for preparation to reduce the impact of impurities on the performance of tungsten wire.
Through refining and purification processes, ensure that the purity of tungsten wire meets the requirements to improve its high temperature resistance and fracture resistance.
Optimizing wire drawing process:
During the wire drawing process, the wire drawing speed and tension should be reasonably controlled to avoid excessively fast or slow wire drawing speeds and excessive tension that may cause tungsten wire breakage.
Using appropriate molds and lubricants to reduce friction and heat accumulation during the wire drawing process, thereby reducing the risk of tungsten wire breakage.
Optimizing heat treatment process:
Perform appropriate heat treatment on tungsten wire, such as annealing, tempering, etc., to eliminate its internal stress and defects and improve its toughness and fracture resistance.
According to the purpose and requirements of tungsten wire, select the appropriate heat treatment temperature and holding time to obtain the best performance.
- Improve the use environment
Control the working environment temperature:
In the equipment using tungsten wire, the working environment temperature should be reasonably controlled to avoid excessive temperature causing rapid aging and breakage of tungsten wire.
Use effective heat dissipation measures, such as fans, heat sinks, etc., to reduce the temperature inside the equipment.
Reduce external shock and vibration:
During use, the impact of external shock and vibration on tungsten wire should be avoided as much as possible to reduce the risk of its breakage.
Reinforce and shock-absorbing treatment of equipment to improve the stability and reliability of equipment.
- Strengthen maintenance and care
Regular inspection and maintenance:
Regularly inspect and maintain equipment using tungsten wire to promptly discover and deal with potential problems and faults.
Check the wear and corrosion of tungsten wire and replace severely worn tungsten wire in time.
Reasonable use and storage:
During use, the operating procedures should be followed to avoid excessive or improper use that causes tungsten wire breakage.
When storing tungsten wire, it should be placed in a dry, ventilated, light-proof environment to avoid contact with moisture, corrosive gases, etc.
- Use new materials and technologies
Doping modification:
Add appropriate amounts of other elements to the tungsten wire for doping modification, such as rhenium, thorium, etc., to improve its high temperature resistance, corrosion resistance and fracture resistance.
Application of new technologies:
Adopt advanced preparation technologies and processes, such as electron beam melting and powder metallurgy, to improve the quality and performance of tungsten wire.
Explore and apply new tungsten wire materials and technologies to meet the needs of different fields and uses.
More details of tungsten wires, please visit website: http://tungsten.com.cn/tungsten-wires.html
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