What Changes Will Occur to Carbide Inserts During Cutting Process?

During the cutting process, the following changes may occur to the carbide insert:

  1. Tool wear: During the cutting process of the tool, the tool surface and cutting edge will gradually wear. This wear may be due to the influence of cutting heat, cutting force, material hardness and other factors.
  2. Changes in cutting force: The magnitude and direction of cutting force will change as the cutting process progresses, which may be due to factors such as cutting edge wear and cutting temperature changes.
  3. Cutting temperature changes: Cutting heat will be generated during the cutting process. As the cutting time prolongs, the cutting temperature will gradually increase. This may have an impact on the tool’s hardness and wear resistance.
  4. Tool rupture: In some cases, the cutting process may cause the tool to rupture, which may be due to factors such as excessive cutting force, manufacturing defects of the tool itself, insufficient toughness of the tool material, etc.
  5. Changes in processing quality: Tool wear, cutting force changes, cutting temperature changes and other factors may affect the processing quality, resulting in changes in the dimensional accuracy and surface roughness of the workpiece.

Therefore, in order to ensure the long-term service life and stable processing quality of carbide inserts, it is necessary to regularly check factors such as tool wear, cutting force changes, cutting temperature changes, and timely grinding and replacement of tools.

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