What Are Common Faults and Solutions of Tungsten Steel Saw Blades?

Some common faults may occur during the use of tungsten steel saw blades. The following are some common faults and solutions:

  1. There are abnormal sounds when sawing: It may be caused by the saw teeth not being sharp enough or broken, the workpiece clamp not being tightened enough, chips attached to the teeth, etc. Solutions include regrinding the tungsten steel alloy saw blade, checking the workpiece clamping device, shutting down the machine for cleaning and checking whether the number of cutting teeth is suitable, etc.
  2. The sawing workpiece is not vertical and the length is inconsistent: it may be due to the collision and shaking of the feeding frame during cutting, the use of a saw blade that is deformed by pressure, the deformation of the cut material is not standard, the machine cuts the knife too fast and the number of teeth is incorrect. caused by other reasons. Solutions include frequently checking the condition of the material rack and the positioning ruler, correcting the level of the machine, selecting good and standard materials, selecting the correct cutting speed according to different materials, and selecting the number of teeth according to the material wall thickness, etc.
  3. Insufficient cutting force: It may be caused by factors such as too slow cutting speed, insufficient feed, and too shallow cutting depth. Solutions include appropriately increasing the cutting speed, increasing the feed rate, and increasing the depth of cut.
  4. Saw blade heats up: It may be caused by excessive cutting speed, excessive feed, insufficient coolant, etc. Solutions include appropriately reducing cutting speed, reducing feed, increasing coolant, etc.
  5. Saw blade wears too fast: It may be caused by excessive cutting speed, excessive feed, insufficient coolant, etc. Solutions include appropriately reducing cutting speed, reducing feed, increasing coolant, etc.
  6. Saw blade chipping: This may be caused by excessive cutting speed, excessive feed, or excessive hardness of the workpiece. Solutions include appropriately reducing the cutting speed, reducing the feed amount, selecting the appropriate workpiece, etc.
  7. Abnormal vibration of the machine: It may be caused by machine structural problems, loose transmission system, etc. Solutions include checking whether the machine structure is normal, tightening loose parts, etc.

The above are common faults and solutions during the use of tungsten steel saw blades. When a fault occurs, it can be analyzed and dealt with according to the specific situation. If it cannot be solved, it is recommended to contact professionals for repair and replacement in time.

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