For problems that may be encountered during the manufacturing process of cemented carbide, the following methods can be adopted to solve them:
- Optimize processing methods: Use small cutting amounts and low feed rates to process to reduce the heat and stress generated during the processing, thereby reducing the risk of deformation and cracking of cemented carbide.
- Control temperature: Controlling the temperatures of tools and workpieces used during processing can reduce the risk of deformation. This can be achieved by using coolant, reducing the rotation speed of the cutter head, etc.
- Optimize design: Avoid bending or stretching operations on cemented carbide that require a high degree of deformation as much as possible, and consider that different parts of the cemented carbide sheet should have different thicknesses and strengths.
- Enhance machine tool accuracy: ensure the stability of the machine tool and its dynamic characteristic parameters, while increasing the clamping force to prevent vibration during movement, thereby reducing the impact of scratches and other factors on the surface quality of cemented carbide.
- Use advanced technology: Using new technologies such as ultrasonic oscillators and lasers to process cemented carbide can greatly improve its processing performance and durability.
At the same time, in view of other problems that may be encountered in the manufacturing process of cemented carbide, the performance indicators and service life of cemented carbide can also be improved and production costs can be reduced by selecting appropriate raw materials, improving the preparation process, optimizing the sintering system, etc.
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